AnItanki ye-IBCyibhotile yeplastiki enkulu emalunga ne-1000 yelitha oyibonileyo ibotshelelwe ngaphakathi kwekheyiji yentsimbi kwipalethi, esetyenziselwa ukuhambisa kunye nokugcina ulwelo oluninzi. Laa bhotile ibunjiwe ngokuvuthela - kwaye ngenxa yokuba inkulu kakhulu, ifuna oomatshini abakhulu be-accumulator abenziweyo: iintloko zokugcina iicylinder ezintathu, amandla okubamba malunga ne-1000 kN, kunye ne-high-molecular-weight HDPE yomelele ngokwaneleyo ukuba ibambe itoni yolwelo ngaphandle kokugxwala okanye ukuqhekeka. Umatshini weKGS1000L-IBC weKinggle wakhelwe kanye oku: umthamo we-1000 L, i-1000 kN clamping, izikrufu zamawele eziyi-100 mm, kunye ne-33 L ye-accumulator kwifreyimu yeetoni ezingama-55.
Uye waphatha imveliso nokuba awuzange ucinge malunga nendlela eyenziwe ngayo. I-IBC - isikhongozeli sesambuku esiphakathi - sikuyo yonke indawo: i-tote ye-1000-litre evalelweyo ehambisa yonke into ukusuka kwisicoci solwelo ukuya kwimveliso yeziqhamo ukuya kwimichiza yemveliso. Hamba kuyo nayiphi na iyadi yolungiselelo kwaye zipakishwe ezimbini phezulu ngekhulu.
Eyona nto abantu abaninzi abangayiqondiyo kukuba ibhotile yeplastiki engaphakathi kweso sikhewu sentsimbi yinxalenye eyodwa ebunjiweyo. Ishot enye. Kwaye ukwenza isikhongozeli seplastiki esingenanto esibamba phantse itoni yolwelo, siyasinda xa sipakishwa, kwaye singaqhekeki iminyaka ngomnye wemisebenzi enzima kulo lonke ishishini. Nantsi indlela eyenziwe ngayo, kwaye yintoni ekufuneka yenziwe ngumatshini ukuyenza.
Yintoni itanki ye-IBC ngokwenene
Hlubula i-IBC phantsi kwaye ngamalungu amathathu. Kukho ibhotile yeplastiki ebunjiweyo - intwana ebambe ulwelo. Kukho ikheji yentsimbi edityanisiweyo ye-tubular ejikeleze kuyo ethatha umthwalo wokupakisha kwaye iyeke ukudumba kwebhotile. Kwaye kukho isiseko se-pallet, intsimbi, iplastiki, okanye iplanga, ngoko ke i-forklift inokuyihambisa. I-cage kunye ne-pallet zenziwe kwaye zihlanganiswe ngokwahlukileyo. Umgca wokubumba uvelisa ibhotile, kwaye ibhotile yindawo apho ubunjineli buhlala khona.
Umthamo oqhelekileyo umalunga ne-1000 yeelitha, ngokomlinganiselo ngoko ke iyunithi yonke ilingana nomgangatho wepallet kwaye izipaki zicocekile. Elo nani linye - iilitha ezili-1000 zebhotile, evuthelwe kwisiqwenga esinye - lilo eliyalela yonke into malunga nomatshini owufunayo.
Kutheni iibhotile ze-IBC zifuna oomatshini abakhulu abenziweyo
Siye sabhala ngaphambili malungai-accumulator ngokuchasene noomatshini abaqhubekayo, kwaye i-IBC ihlala kwindawo egqithiseleyo yelo bali. Ukuvuthela ibhotile ye-1000-litre kufuneka kuqala i-1000-litre-size parison-ityhubhu enkulu yeplastiki etyhidiweyo. Ukufa okuqhubekayo kwakungenakukwenza oko ngaphambi kokuba umxhuzulane utshabalalise. Icawa yayizolula, inciphe, ize ikrazuke ngaphantsi kobunzima bayo kwakudala ngaphambi kokuba umngundo uvale kuyo.
Ke oomatshini be-IBC basebenzisa iintloko ezinkulu zokugcina - rhoqo ii-accumulators ezintathu-cylinder - eziqokelela intlawulo enkulu yokunyibilika kwaye emva koko iyitshise ngokukhawuleza, ifaka yonke i-parison ekubumbeni ngaphambi kokuba igxumeke. Oko kufuna ihardware enzulu: umthamo omkhulu we-accumulator, amandla abambekayo ajikeleze i-1000 kN ukubamba isikhunta esikhulu esivaliweyo ngokuchasene noxinzelelo lokuvuthela, kunye nezikrufu ezingamawele ukwenza iplastiki imathiriyeli ngokwaneleyo ngokukhawuleza. Aba ayingoomatshini bebhotile abanyusiweyo. Baludidi olwahlukileyo lwezixhobo.
Umatshini, ngamanani okwenene
Intetho yegeneric malunga "noomatshini abakhulu" ayikuncedi ukuba uchaze umgca, ke nantsi amanani angawo eKinggle's.I-I-KGS1000L-IBCumatshini ngqo kwikhathalogu yethu:
| Umthamo omkhulu wesikhongozeli | 1000 L |
|---|---|
| Amandla okubamba | 1000 kN |
| Screw diameter | 100 mm × 2 (isikrufu samawele) |
| Screw L/D ratio | 32 |
| Iplastiki ye-HDPE | 180 × 2 kg / ngeyure |
| Umthamo we-Accumulator | 33 L |
| Ubungakanani beplaten yokungunda | 1800 × 1800 mm |
| Imveliso (umjikelo owomileyo) | 150 pc / ngeyure |
| Ukusetyenziswa kwamandla okuphakathi | 110–150 kW |
| Ubunzima bomatshini | 55 T |
| Inyathelo lomatshini | 9.5 × 5.1 × 6.5 m |
| Uxinzelelo lokuvuthela | 0.8 MPa |
Umatshini weetoni ezingama-55 ononyawo oluphantse lube ziimitha ezilishumi ubude awuyonto uyithengayo nje, kwaye ukutsalwa kwamandla e-110–150 kW yinto yokwenyani yomgca wokusebenza. Kodwa kuye nabani na ovelisa ii-IBCs ngevolumu, le yeyona nto ifunwa yinxalenye. Ukuba wenza amatanki angama-2000-litre, i-KGS135A kunye ne-KGS150A inyathelo ukuya kwi-1800 kN ye-clamping ngenxa yezizathu ezifanayo, ezinkulu nje.
Kutheni i-HMWHDPE endaweni ye-HDPE eqhelekileyo
Izinto eziphathekayo zibaluleke kakhulu njengomatshini, kunye neebhotile ze-IBC zenziweHMWHPE— Ubunzima bemolekyuli ephezulu yoxinaniso lwepolyethylene — ingeyiyo iHDPE eqhelekileyo onokuyisebenzisa kwibhotile yesicoci. Isizathu sehla kwipropathi enye: ukumelana noxinzelelo lwe-crack.
Ibhotile ye-IBC ibamba kufutshane netoni yolwelo, imini nemini, ihlala ipakishwe ngeyunithi epheleleyo ngaphezulu. Lo ngumthwalo othe rhoqo kwiindonga ezibhityileyo, iminyaka. I-HDPE eqhelekileyo phantsi kolu hlobo loxinzelelo oluzinzileyo ekugqibeleni ivelisa iintanda zokusingqongileyo - iifracture ezincinci ezikhula de ibhotile ivuze. I-HMWHDPE, enamatyathanga ayo epolymer amade, iyamelana nokuqhekeka ngcono kwaye ibambe ukuqina kwayo phantsi komthwalo. Kunzima ukusetyenzwa - iqinile ekunyibilikeni kwaye ifuna amandla angaphezulu eplastising, nto leyo eyinxalenye yesizathu sokuba i-KGS1000L-IBC iqhube izikrufu ezingamawele - kodwa kwisikhongozeli ekufuneka siphile kulo mjikelo womsebenzi, ayikhethi.
Ingxaki yobunzima bodonga kwiilitha ezili-1000
Ukuba kukho into enye eyahlula ibhotile ye-IBC elungileyo kwilahlwa, bubunzima bodonga - ngokukodwa, ukuyigcina. Yiba nomfanekiso waloo parini inkulu ijinga ngomzuzu phambi kokuba umngundo uvalwe. Umphezulu uthwele ubunzima bayo yonke into engaphantsi kwayo, ngoko ke ifuna ukubhitya inyuke inyuke inyuke inyuke. Ishiywe ingalawulwa, ufumana ibhotile ebhityileyo ngokuyingozi emagxeni kwaye ityebile ngokumosha emazantsi.
Amagxa amancinci apho i-IBC ihluleka khona - phantsi komthwalo wokupakisha okanye ngexesha lovavanyo loxinzelelo kufuneka ludlule. Ke aba matshini bangqiyame nzima kulawulo lokutyeba kodonga olucwangcisekileyo, betshintsha umsantsa wokufa ngokudutyulwa ukuze babeke izinto ezininzi apho ibhotile iyifunayo kwaye incinci apho ingayifuniyo. Ikwalidabi elifanayo ngokuchasene ne-sag ye-parison ukuba yonke indawo enkulu isilwa, kanye ngesona sikali sinzima kakhulu kwishishini. Yethuisikhokelo ukuvuthela unyamezelo imveliso ezibunjiweyoingena nzulu kwinto ethethwa "nodonga nkqu" ngamanani oqobo.
Isiqinisekiso se-UN: yintoni i-IBC yolwelo oluninzi ekufuneka idlule
Uninzi lwee-IBCs zithwala amanzi, ulwelo lokutya, okanye izicoci ezingenabungozi kwaye azidingi mvume ikhethekileyo. Kodwa umzuzwana i-IBC ithwala iimpahla ezinobungozi - i-solvents, i-acids, i-liquids ezinokutsha - kufuneka ibe yi-UN-certified, kwaye loo nto itshintsha ibha ibhotile kufuneka ihlambuluke.
Isiqinisekiso sivavanya i-IBC njengeyunithi epheleleyo - ibhotile, ikheji, kunye nepallet kunye - hayi nje ibhotile. Uyilo luhamba ngokupakisha, ukulahla, ukuvuza, kunye novavanyo loxinzelelo lwangaphakathi, kunye noyilo oludlulayo lufumana uphawu lwe-UN (uya kubona iikhowudi ezifana ne-31HA1 kwi-IBC edibeneyo, oku kuthetha ukuba iplastiki eqinile yangaphakathi enentsimbi yangaphandle). Iiyunithi eziqinisekisiweyo nazo zifuna ukuvavanywa kwakhona ngamaxesha athile kubomi bazo benkonzo. Akukho nanye kolo vavanyo ngumsebenzi womatshini ngokuthe ngqo. Kodwa ukuba ibhotile idlulayo igqitywe kumgca wemveliso: nkqu neendonga, akukho mabala amancinci, ukuhanjiswa kwezinto ezihambelanayo. Ibhotile eyohluka kubukhulu bodonga iyasilela uvavanyo loxinzelelo, ukumisa ngokupheleleyo. Kungenxa yoko le nto, kumsebenzi oqinisekisiweyo, ulawulo lokutyeba kodonga olungentla aluyonto entle - ngumahluko phakathi kwemveliso ethengiswayo kunye ne-scrap.
Apho iitanki ze-IBC ziphela khona
Ii-IBCs zibonakala kuninzi lwamashishini asebenza ngoomatshini baseKinggle. Izinto ezicacileyo zikhemikhali kunye nolwelo oluninzi - iikhemikhali zoshishino, i-concentrate yokucoca, i-lubricant. Ukutya kunye nesiselo zisetyenziselwa iisyrups, i-oyile, ijusi yeconcentrate, kunye nolunye ulwelo oluhanjiswa ngobuninzi. Ulimo luxhomekeke kuzo kwizichumisi kunye nolwelo olukhusela izityalo. Ukucocwa kwamanzi, imixube yokwakha, kunye neziphakathi zamayeza zonke iinqanawa ezikwii-IBCs nazo.
Kwinkonzo yeekhemikhali ngokuthe ngqo, ezinye iibhotile ze-IBC zikhutshelwa ngokubambisana kunye nomaleko wesithintelo sokumelana okongeziweyo - kulapho oku kudibanisa khona.i-i-multi-layer co-extrusion. Umgaqo ufana netanki yepetroli: ngcwaba umqobo eludongeni ukugcina ulwelo olunobundlongondlongo ukuba lungene okanye luhlasele i-polyethylene kwixesha elide lokugcina.
Yintoni omele uyijonge ngaphambi koku-odola umgca we-IBC
Ukuba ulinganisa umatshini we-IBC, izinto ezimbalwa zifanelekile ukubethelela phambi kokuba usayine nantoni na:
- Imveliso eyinyani, hayi umjikelo owomileyo.Umfanekiso wekhathalogu yisilingi. Udonga lwe-1000-litre luthatha ixesha lokwenyani ukupholisa phambi kokuba lukhuphe ngaphandle kokonakala, ngoko ke cwangcisa umthamo kumaxabiso afikelelekayo.
- Ukukwazi ukulawula ukutyeba kodonga.Kwii-IBCs eziqinisekisiweyo oku akunakuxoxiswana ngako. Buza ngokuchanekileyo ukuba mangaphi amanqaku olawulo alawulwa yinkqubo ecaleni kweparishi.
- Ukuphathwa kweHMWHPE.Qinisekisa ukuseta iplastising icaciswe kwisixhobo sobunzima bemolekyuli ephezulu, hayi iHDPE eqhelekileyo — ayiqhubeki ngokufanayo.
- Umzila kunye neenkonzo.Umzobo weetoni ezingama-55, iimitha ezilishumi zoomatshini 110–150 kW udinga indawo yomgangatho, isiseko, amandla, kunye namanzi okupholisa ukuze ahambelane. Jonga ukuba isityalo sakho singasibamba phambi kokuba sithunyelwe.
- Nokuba ufuna isakhono somqobo.Ukuba uya kuqhuba iikhemikhali ezinobundlongondlongo, gqiba ngaphambili ukuba ufuna i-co-extrusion yesithintelo umaleko - iyayitshintsha inkcazo yomatshini.
Imibuzo ebuzwa qho
Yintoni itanki ye-IBC kwaye yenziwa njani?
I-IBC (isikhongozeli sesambuku esiphakathi) sisikhongozeli esimalunga ne-1000-litre yokuthumela ngenqanawa kunye nokugcina ulwelo oluninzi. Indawo ebambe ulwelo yibhotile yeplastiki ebunjiweyo enye; ihlala ngaphakathi kwentsimbi edityanisiweyo yekheji ye-tubular efakwe kwipalethi. I-cage kunye ne-pallet zihlanganiswe ngokwahlukileyo - umshini wokubumba ukubetha kwenza ibhotile, eyona nto inzima.
Kutheni iibhotile ze-IBC zenziwe nge-HMWHDPE?
I-HDPE enobunzima obuphezulu bemolekyuli inokumelana noxinzelelo lwemeko-bume kunye nokuqina kune-HDPE eqhelekileyo. Ibhotile ye-IBC ibamba kufutshane netoni yolwelo kwaye ipakishwe, ngoko ke iindonga zayo ezibhityileyo kufuneka zimelane nokuqhekeka phantsi komthwalo oqhubekayo iminyaka. I-HDPE esemgangathweni ayinakuphila kumjikelo womsebenzi; I-HMWHPE yenza.
Ngowuphi umatshini owufunayo ukuvuthela i-1000L IBC?
Udinga umatshini omkhulu wokugcina (i-accumulator). Ukwenza i-1000-litre parison kuthetha i-accumulator enkulu, amandla okuqinisa amalunga ne-1000 kN, kunye nomthamo owaneleyo wokwenza iplastikhi ukutyhala inyibilika ngokukhawuleza phambi kokuba inciphe. I-KGS1000L-IBC ye-Kinggle ibonelela nge-1000 kN clamping, amawele angama-100 mm izikrufu, kunye ne-33-litre accumulator kwifreyim ye-55 tonne.
Ingaba ii-IBC ezibunjwe ngokuvuthela zingathwala iikhemikhali eziyingozi?
Ewe, ukuba uyilo luqinisekisiwe yi-UN kwiimpahla eziyingozi. Ibhotile, i-cage kunye ne-pallet ivavanywa njengeyunithi - ukupakisha, ukulahla, ukuvuza kunye neemvavanyo zoxinzelelo lwangaphakathi - kunye noyilo oluqinisekisiweyo luthwala uphawu lwe-UN olufana ne-31HA1 ye-IBC edibeneyo. Iiyunithi eziqinisekisiweyo zikwafuna ukuvavanywa kwakhona ngamaxesha athile kubomi bazo benkonzo. Umsebenzi womatshini kukuvelisa ibhotile eneendonga ezilinganayo, ezingaguqukiyo ukuze ikwazi ukudlula.
Zingaphi iibhotile ze-IBC ezinokuvelisa umatshini ngeyure?
I-KGS1000L-IBC kaKinggle inikwe ireyithingi malunga namaqhekeza angama-150 ngeyure njengomjikelo owomileyo. Imveliso yokwenyani isezantsi xa ukupholisa kunye nokuphathwa kwenxalenye enkulu efakwe kuyo, kuba udonga olungqingqwa lwe-1000-litha luthatha ixesha ukupholisa ngokwaneleyo ukukhupha ngaphandle kokonakala. Cwangcisa umthamo kwiireyithi eziyinyani, hayi ubuninzi bomjikelo wokomileyo.
Ukucwangcisa umgca wemveliso we-IBC?
Sixelele imveliso ojolise kuyo, ulwelo oza kuluzalisa, kwaye ufuna i-UN eqinisekisiweyo okanye isithintelo ii-IBCs, kwaye iinjineli zethu ziya kuchaza umatshini, ukuphatha imathiriyeli, kunye nokuseta ukutyeba kodonga ukuze kuhambelane. Siye sakha oomatshini bokubumba ukususela ngo-2002, kunye neenjineli ezili-15 kwiqela.
Thetha nathi malunga nomatshini we-IBC →Ibhotile ye-IBC ibonakala ilula - yibhokisi yeplastiki enkulu, emva kwayo yonke into. Kodwa ukubamba itoni yolwelo kwindawo enye ebunjiweyo, unyaka nonyaka, bubunjineli obunzima ngokwenene, kwaye bufuna abona matshini bakhulu, banako ukusebenza kwikhathalogu. Fumana umatshini, imathiriyeli, kunye nodonga oluchanekileyo, kwaye unesikhongozeli esihambisa ulwelo oluninzi lwehlabathi ngokukhuselekileyo. Bhrawuza ngokupheleleyouluhlu olukhulu lwe-accumulatorukubona apho umgca we-IBC ungena khona.
