Ulondolozo lothintelo lusebenza xa umzi-mveliso udibanisa ukuhlola, imilinganiselo, ukucocwa, ukuthambisa, ukulinganisa, ukutshintshwa okucwangcisiweyo kunye neerekhodi ezicacileyo zeempazamo. Uluhlu lokukhangela kufuneka lubonise utshintsho kwangethuba, hayi ukuqokelela nje iisignesha.
Ukhuseleko luza phambi koluhlu lokukhangela
Umatshini wokubumba ungaba nombane, ihydraulic, ipneumatic, i-thermal, ubunzima kunye namandla omatshini emva kokuyeka ukuvelisa. Uxinzelelo olugciniweyo, umatshini onyusiweyo, intloko eshushu yokufa, okanye isekethe yesifudumezi esinamandla inokuhlala iyingozi naxa i-HMI ibonisa "i-manual" okanye "yeka."
Ungaze uliphathe eli nqaku njengokutshintsha kwencwadi yemigaqo yomatshini, umzobo wombane, iskimu sehydraulic, ummiselo wendawo, uvavanyo lomngcipheko, okanye isigwebo esiqeqeshiweyo sokulondoloza.
Seta amaxesha amaninzi ukusuka kumngcipheko, umjikelo womsebenzi kunye nobungqina
“Yonke imihla, ngeveki, ngenyanga nangekota” yindlela eluncedo yokulungelelanisa umsebenzi, kodwa asiloxesha lenkonzo eqhelekileyo. Umatshini osebenzisa izinto ezirhabaxa ubusuku nemini ufuna ingqwalasela eyahlukileyo ukusuka komnye oqhuba iHDPE ecocekileyo kwishifti enye.
Qala ngemanyuwali yokulungisa ebonelelweyo. Emva koko ulungelelanise usebenzisa iiyure zokusebenza, i-resin kunye nezongezo, uthuli oluhlala kunye nobushushu, uhlalutyo lweoli, izikhombisi zokucoca, umgangatho wamanzi, imbali yokuvuza, i-alarm frequency, i-part-quality trends kunye nokuhlolwa kwangaphambili. Kinggle yangokuiphepha emva kokuthengisaichaza inkqubo yekota yokugcina; iphakheji yomsebenzi ngqo kusafuneka kuvunyelwene ngayo kumatshini ofakiweyo.
| Umaleko wokucwangcisa | Injongo | Ubungqina obuqhelekileyo |
|---|---|---|
| Ishifti nganye / uqwalaselo lwesiqhelo | Fumana utshintsho olubonakalayo okanye oluvakalayo ngaphambi kokuba imveliso ichaphazeleke | Ukukhangela ukuvuza, amaqondo obushushu, uxinzelelo, izandi, oonogada, ii-alam, inxalenye yentsingiselo |
| Ithuba elifutshane elicwangcisiweyo | Coca, uhlole kwaye uthambise iindawo ezifikelelekayo | Izalathi zokucoca, iisekethe zamanzi, iziqhoboshi, ithumbu, iintambo, iirekhodi zokuthambisa |
| Umsebenzi osekelwe kwimeko | Phendula ukuwohloka okulinganiselweyo | Uhlalutyo lweoyile, umkhwa wobushushu, ukulahleka koxinzelelo, ukuphinda-phinda, ukungcangcazela okanye imeko yangoku |
| Ukuvalwa okucwangcisiweyo | Amacandelo okufikelela angenakuhlolwa ngokukhuselekileyo ngexesha lemveliso | Izixhobo, iisekethe zesifudumezi, ikhabhathi, iivalvu, iisilinda, ulungelelwaniso, iindawo zokunxiba |
| Ukuqinisekiswa kwasemva kokulungiswa | Qinisekisa ukuba ukulungiswa kubuyiselwe umsebenzi ngaphandle kokudala enye impazamo | Ukutshekisha ngesandla, ii-alamu, umjikelo owomileyo, ukuqhutywa kwemveliso kunye nesiphumo sokwamkelwa esilinganisiweyo |
Uluhlu lokuhlola umatshini wokubumba uvuthuza rhoqo
Ukhuseleko kunye nemeko yomatshini
- Qwalasela oonogada, iingcango, izitshixo, iindawo zokumisa likaxakeka kunye nezixhobo ezilumkisayo ngokwenkqubo yovavanyo evunyiweyo.
- Khangela izinto ezikhululekileyo, amanyathelo awonakalisiweyo, ukungena okuvaliweyo, iintambo eziveziweyo, iipayipi ezigugileyo kunye nokudibanisa kunye neendawo ezihambayo okanye ezishushu.
- Jonga imbali ye-alam phambi kokuba ucime imiyalezo. Rekhoda ii-alamu eziphindaphindiweyo kunye nesinyathelo somjikelezo apho zivela khona.
Inkqubo ye-hydraulic
- Hlola inqanaba leoli, ubushushu, umbala, ivumba, ukuvuza kunye nemeko yokucoca ngaphandle kokuvula inkqubo yoxinzelelo.
- Khangela i-hose abrasion, izixhobo ezonakalisiweyo, ukuvuza kwe-cylinder kunye nokunyakaza okungaqhelekanga.
- Thelekisa uxinzelelo, ubushushu kunye nokuziphatha komjikelo kunye nesiseko esamkelweyo.
- Gcina i-oyile icocekile xa udibanisa okanye utshintsha amacandelo. Sebenzisa ioli echaziweyo kunye nendlela yokucoca.
Inkqubo yomoya kunye neyokuvuthela
- Qinisekisa uxinzelelo kumatshini phantsi kwemfuno yemveliso, kungekhona kuphela kwi-compressor.
- Khupha kwaye uhlole izixhobo zokunyanga umoya ngokwamaxwebhu ayo.
- Mamela iindawo ezivuzayo kwaye ujonge iityhubhu, iivalvu, iisilinda kunye nentshukumo yokuvuthela.
- Phanda ukuhla koxinzelelo ngaphambi kokuba uhlawule ixesha elide lokuvuthela.
Iisekethe zamanzi okupholisa
- Ingxelo yokubonelela kunye nokubuyisela ukushisa kunye noxinzelelo kwimveliso ezinzileyo.
- Hlola imibhobho, ii-manifolds, izalathi zokuqukuqela, izihluzi, uqhagamshelo lokungunda kunye ne-oyile epholileyo.
- Khangela isikali, umhlwa, ungcoliseko, ukujiya kunye neesekethe ezivaliweyo.
- Thelekisa inxalenye yokupholisa kunye nobushushu be-oyile kunye nesiseko esiqhelekileyo.
Extruder, izifudumezi kunye die intloko
- Thelekisa amaxabiso esethi yobushushu kunye namaxabiso okwenene kunye nemo yemveliso.
- Hlola iibhendi zesifudumezi, iingcingo ze-thermocouple, ukusebenza kwefeni kunye nemeko ebonakalayo yokugquma xa ufikeleleka ngokukhuselekileyo.
- Jonga i-extrusion engazinzanga, ungcoliseko, umthwalo ongaqhelekanga wemoto, ukuvuza kwezinto okanye ukutshintsha isimilo secawe.
- Landela inkqubo evunyiweyo yokuvala kunye nokucoca; sukubetha izixhobo ezichanekileyo okanye ungenise izixhobo ezingavunywanga.
Ukubamba, ukungunda kunye nezixhobo zasecaleni
- Hlola iiplaten, iintsimbi zokubopha okanye indlela yokuqhobosha, iziqhoboshi zokubumba, izikhonkwane, amahlahla kunye neendawo zokuthambisa.
- Qwalasela ulungelelwaniso lokungunda, ubume bokupinkishwa, iifestile, uqhagamshelo lokupholisa kunye nepateni yeflash.
- Landela umkhondo wokuzinzisa idayi kunye nokuphinda-phinda ukutyeba kodonga. Sebenzisa iisikhokelo solawulo lwecaweukwahlula imiba yeprofayili kwizinto ezibangela oomatshini.
Inkqubo yombane kunye nolawulo
- Gcina iikhabhathi zivaliwe, zicocekile kwaye zipholile njengoko kuchaziwe. Hlola kuphela phantsi kwenkqubo efunekayo yokhuseleko lombane.
- Ukuphonononga ii-alam ze-drive kunye ne-PLC, i-fan okanye imeko yokucoca, ubungqina besixhobo kunye nobushushu obungaqhelekanga okanye ivumba.
- Jonga ukunyuswa koluvo, iithagethi, izihlanganisi kunye nomzila wentambo.
- Gcina iiresiphi ezivunyiweyo kunye neefayile zolawulo emva kotshintsho olubhaliweyo.
Sebenzisa ukuvalwa okucwangcisiweyo komsebenzi apho iitshekhi zemveliso zingenako ukugubungela
Ukuvalwa okucwangcisiweyo lixesha lokuhlola iindawo ezigadiweyo, ukuqinisekisa i-fasteners, ukutshintshiselana kokushisa okucocekileyo, ukuhlola izihlungi, ukujonga ukudibanisa kombane phantsi kwenkqubo echanekileyo, iindawo zokuthambisa iinkonzo, ukuvavanya ukunxitywa kwezixhobo, ukuqinisekisa ukulinganiswa kwenzwa, kunye nokutshintsha iindawo ezisekelwe kwimeko okanye ixesha elivunyiweyo.
Umsebenzi weqela ngokufikelela kunye nesimo samandla. Ukuba imisebenzi emininzi idinga ukususwa okufanayo komlindi okanye iqonga, zilungelelanise phantsi kwephakheji yomsebenzi enye elawulwayo. Rekhoda yonke indawo esusiweyo, i-jumper yethutyana, inzwa enqanyuliweyo kunye neparamitha etshintshileyo ukuze ubuyiselo lugqibe.
Emva komsebenzi, hlola indawo, ubuyisele oonogada, iakhawunti yezixhobo, uqinisekise ukususwa kwesixhobo sodwa phantsi kwenkqubo, kwaye wazise abasebenzi abachaphazelekayo. Qala ngokujonga ngesandla esilawulwayo. Emva koko jonga umjikelo owomileyo ukuba kufanelekile, ulandelwa yimveliso ebekwe iliso.
Imboniselo yefektri: amaxabiso erekhodi abonisa utshintsho
"Ijongiwe-Kulungile" inexabiso elincinci lokuxilonga. Iirekhodi eziluncedo zinenombolo, ingqalelo, indawo okanye ukudlula okucacileyo/ukungaphumeleli inqobo yokugweba. Imizekelo ibandakanya ukushisa kweoli kwimveliso ezinzileyo, ukunikezelwa kwamanzi kunye nokushisa okubuyayo, uxinzelelo lomoya wokungena kumatshini ngexesha lokuvuthela, ukubalwa kwe-alarm ephindaphindiweyo, ubunzima benxalenye, ixesha lokujikeleza, indawo encinci yodonga kunye nesimo sesalathisi sokucoca.
Qhagamshela ukugcinwa kunye neerekhodi ezisemgangathweni. Ukunyuka okucothayo kubushushu be-oyile kunokuvela ecaleni kwexesha lomjikelo omde. I-Die-center drift inokuvela ecaleni kotshintsho lokutyeba kwicala elinye. Ii-alam zobushushu eziphindaphindiweyo zinokuvela phambi kokuba isekethi yesifudumezi isilele ngokupheleleyo. II-HMI kunye ne-alarm guideicacisa indlela yokugcina umkhondo oluncedo wokuqala.
Yakha isicwangciso samacandelo asecaleni ukusuka kumngcipheko wexesha lokuphumla
Hlela iinxalenye ngesiphumo sokungaphumeleli, ixesha lokutshintshwa, ixesha lokukhokela umboneleli, ubomi beshelufu, iimfuno zokugcina kunye nokuba ukutshintshwa kufuna imvume yobunjineli. Inzwa yexabiso eliphantsi inokumisa umgca; inxalenye enkulu inokubiza kodwa iqikeleleke kwaye isebenze.
Gcina inombolo ye-serial yomatshini, imizobo, ii-backups zomlawuli kunye nokuchongwa kwenxalenye echanekileyo kunye nerekhodi esecaleni. Gcina izitywina, i-electronics, izifudumezi, izinzwa, izihlungi kunye nezinto zokuthambisa phantsi kweemeko ezifanelekileyo. Musa ukucinga ukuba ivalve efanayo ebonakalayo, i-drive okanye inzwa inomsebenzi ofanayo, ukulinganisa okanye uqwalaselo.
Xa ucela inkxaso, thumela isazisi somatshini, ileyibhile yenxalenye, imbali ye-alamu, iifoto, imilinganiselo kunye nokulandelelana kwesiganeko. Sebenzisa i-Kinggle'sifomu yoqhagamshelwanongoncedo olungqalileyo lomatshini.
Imibuzo ebuzwa qho
Kufuneka ugcinwe kangaphi umatshini wokubumba ukubetha?
Sebenzisa incwadana yomatshini njengesiseko, emva koko ulungelelanise isicwangciso seeyure zokusebenza, izinto eziphathekayo, indawo, ioli kunye nemeko yamanzi, imbali ye-alamu, ukulinganisa ukugqoka kunye nomngcipheko wokuvelisa.
Yintoni ekufuneka abaqhubi bajonge iishifti nganye?
Abanini-zithuthi kufuneka balandele uluhlu oluvunyiweyo loonogada, ukuvuza, amaqondo obushushu, uxinzelelo, ukupholisa, imo yokuthambisa, isandi esingaqhelekanga okanye intshukumo, ii-alam kunye nentsingiselo yomgangatho wemveliso.
Ngaba ulondolozo lunokwenziwa xa i-HMI ikwimo yokuyeka?
Imowudi yokuyeka iyodwa ayikokwahlulwa kwamandla. Faka inkqubo yolawulo lwamandla engqamene nomatshini phambi kokusevisa okanye ukungena kwindawo enobungozi.
Zeziphi iirekhodi zokugcina eziluncedo kakhulu?
Isazisi somatshini, iiyure zokusebenza, ubushushu obulinganisiweyo kunye noxinzelelo, imbali ye-alarm, imeko ephawulweyo, intsingiselo yenxalenye yomgangatho, umsebenzi owenziweyo, iindawo ezitshintshiweyo kunye nokuqinisekiswa kwasemva kokulungiswa ziirekhodi eziluncedo.
Kutheni ii-alam ezifanayo zibuya emva kokusetha kwakhona?
Ukusetha kwakhona kuyawucoca umyalezo kodwa akuwulungisi unobangela. Rekhoda i-alamu yokuqala, inyathelo lomjikelo kunye negalelo elifanelekileyo, emva koko uhlole inkqubo ehambelanayo, inzwa, i-actuator, i-utility okanye imeko yolandelelwano.
